All machinery and other industrial tools should be regularly maintained to ensure longevity. At the same time, regular care and maintenance will ensure that the equipment will function properly every time. This also applies on welding equipment, regardless whether it’s a gas, arc, or MIG welding equipment.
You can opt for welding equipment hire services so you won’t worry too much about maintaining your own equipment. Nevertheless, welding tools can be worth thousands of dollars when bought. More so, replacement parts can be hard to find.
These are only some of the major reasons why you or a welding equipment rental suppliers should take extra care of these tools. However, welding equipment’s maintenance needs may depend on the welder type. For example, maintaining an arc welder may depend on whether it is a DC or AC unit.
On the other hand, an oxyfuel welder may need a separate maintenance procedure. Nonetheless, it is important to stick to your regular schedule on maintenance to ensure its optimum performance at all times.
Welding equipment maintenance tips
Here are some important tips to remember to ensure that your welding equipment is in smooth-running condition all year round.
Schedule maintenance per parts.
Among common maintenance, steps include cleaning the equipment of any dust and debris, oiling the bearings, and checking the brushes, connectors, and relays. You should also consider scheduling maintenance works per parts. This includes:
- Servicing the welder gun and liner assembly annually by a professional welding technician
- Disconnection of power units and the vacuum machine bi-annually
- Cleaning the wire feeder, drive rolls, and inlet and outlet guides at least quarterly
- Checking electrical cables for any signs of damage and schedule replacement when needed, as well as inspecting equipment to ensure optimum function — at least once a month
Follow specification instructions.
For one, it will help ensure the welding equipment’s maximum performance every time you use it. This will also prevent damaging the equipment prematurely due to improper usage. Also, make sure that you use the right welding equipment for specific projects.
Use a cover and keep a distance from the machine.
For one, working away from the machine can prevent saw dust from accidentally flying and causing a spark that can trigger potential fire incidents. At the same time, it will prevent dust from getting caught in the welding equipment, hence prolonging its usability and durability.
Replace damaged parts when needed.
For one, some parts such as the welding torches or the nozzles should be replaced often to ensure better usage every time. Other parts such as the wire feeder brush should be replaced as well in order for the wire feeder to function properly.
In conclusion, all types of machinery need to have regular maintenance to ensure smooth-running operation and usage every time. The same applies to welding tools, regardless of the type.
If you own some of this equipment, it is your responsibility to take care of it to ensure optimum condition. If you are renting, make sure to use it responsibly and return it in good condition as well.